STANDBY GENERATOROWNER'S MANUALThis manual should remain with the unit.A new standard of reliabilitySerial Number2.4L25kWModelsNot intended for
SPECIFICATIONSGENERATORType ... SynchronousRotor Insulation ...
COLD WEATHER KITFor cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes:• Battery Warmer• 4” Junction Box
GENERATOR AC LEAD CONNECTIONSSee “Voltage Codes”. This generator may be rated at any one of three voltages, either single-phase or three-phase. The el
INSTALLATIONRefer to the separate “Installation Guide” supplied with the unit.PREPARATION BEFORE START-UPThe instructions in this section assume that
• Battery charger connection to 120 VAC.• Communication wires connected between transfer switch and generator (HTS only).• Unit secured to pad.STAR
GENERATOR CONTROL AND OPERATIONRefer to the appropriate control panel operator’s manual for this unit.OPERATING UNIT WITH MANUAL TRANSFER SWITCHIf the
MAINTENANCE PERFORMED BY SERVICE FACILITIES Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in the OFF posit
• Remove oil dipstick and wipe dry with a clean, lint-free cloth.• Install oil dipstick, then remove again.• Oil should be between FULL and ADD mar
CHANGING ENGINE OILRefer to maintenance performed by service facilities for engine oil and filter change frequencies.Drain the oil while the engine is
MISCELLANEOUS MAINTENANCECLEANING THE GENERATORKeep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen-
Standby Generator SetsTable of ContentsSECTION PAGESAFETY RULES ... 1-1INTRODUCTION ...
SERVICE SCHEDULE30 KW - 150 KW STANDBY GAS ENGINE DRIVEN GENERATOR SETSThe following is a recommended maintenance schedule for standby gas engine driv
Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com
Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com
Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com
TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2.
Standby Generator SetsNotes
Standby Generator SetsNotes
1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 0F6366B 1 XFMR D
Study these SAFETY RULES carefully before install-ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the un
5) UL CIRCUIT BREAKER (QJ-2P) A 0F8137 1 COVER QJ 2P FRM CB C 0E7994 - CB 0225A 240V 2P S QJ22 D 0F8136 1 COVER QJ 2P CB DISH E 036261 4
1 0G0056 1 ROTOR-2390-35KD1 CPL 0G1155 1 ROTOR-2390-35KD1 CPL (G2) 0F9677 1 ROTOR-2390-45KD1 CPL 0G0959 1 ROTOR-2390-45KD1 CPL (G2) 0
COMPONENTS INCLUDED IN 0G2283D 1 0F1823A 1 ENCL HSB CONTROL PANEL 2 0F3078 1 COVER CONTROL PANEL 3 0F2606 1 HINGE CONTINUOUS H-PANEL 4 036261
1 0F9517 1 WELDMENT FRAME 2.4L C22 052860 4 NUT FLANGED HEX M12-1.753 052251 5 DAMPENER VIBRATION 40 BLUE4 052257 5 SPACER .49 X .62 X 1.87 PWDR/ZNC5
1 0F3408B 1 BATTERY TRAY C1 CPL2 0F3411 1 STRAP BATTERY RETAINMENT3 025507 REF WASHER SHAKEPROOF EXT 7/16 STL4 052212 REF SCREW HHC M10-1.25 X 25 G8.8
• Before performing any maintenance on the gen-erator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the bat
1 0E6586 1 GASKET BOSCH 32 & 402 0E0519A 1 ADAPTER CARBURETOR W/PVC CONN3 0C8127 1 ELEMENT AIR CLEANER4 052619 4 SCREW HHC M5-0.8 X 20 G8.85 02212
1 0G0408 1 ENGINE 2.4L MITSUBISHI 4G64 2 046526 3 WASHER LOCK M10 3 039414 4 SCREW HHC M8-1.25 X 35 G8.8 4 0G0149 1 SCREW SHC M14-1.5 X
1 0F9529 1 WELDMENT RADIATOR SUPPORT 2.4L 2 0F2608 1 RADIATOR 598 X 568 X 49 CPL RH 3 0F5263 1 V-BELT 31/64" X 57-3/8" 4 046526 5 W
1 026915 2 NIPPLE CLOSE 3/4 X 1.375 2 075580 1 FLANGE FUEL INLET 3 0F6390C 1 REGULATOR ASSY 2.4L (25KW) 0F6390B 1 REGULATOR ASSY 2.4L (
1 0G0045 (XX) 1 REAR WRAP C2 CPL 2 0C2454 54 SCREW THF M6-1 X 16 N WA Z/JS 3 0F5849 (XX) 2 DOOR C2 4 087233 2 RIVET POP .
1-3INTRODUCTIONThank you for purchasing this model of the standby generator set product line.Every effort was expended to make sure that the informati
1 0F9794 2 MUFFLER 7" X 9" X 18-1/2" 2" IN/OUT2 0G0113 1 EXHAUST ELBOW 2 1/4 OD 2 1/2OD3 0G1007 1 BRACKET MUFFLER4 0F2830 2 MUFFLE
IDENTIFICATION RECORDDATA LABELEvery generator set has a DATA LABEL that contains important information pertinent to the generator. The data label, wh
1.) C2 UNITS A 0F9832 1 SHIELD CONN BOX C20F9832GGS0R 1 SHIELD CONTROL STAND C2 B 0C2454 3 SCREW THF M6-1 X 16 N WA Z/JS2.) C3 UNITS A 0F9832B
BackPg001 Rev. A 04/07
EQUIPMENT DESCRIPTIONThis equipment is a revolving field, alternating cur-rent generator set. It is powered by a gaseous fueled engine operating at 18
ENGINE PROTECTIVE DEVICESThe standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine
FUEL SYSTEMFUEL REQUIREMENTSThe standby generator may be equipped with one of the following fuel systems:• Natural gas fuel system• Propane vapor (P
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