Generac-power-systems 2.4L Manuale Utente

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Pagina 1 - OWNER'S MANUAL

STANDBY GENERATOROWNER'S MANUALThis manual should remain with the unit.A new standard of reliabilitySerial Number2.4L25kWModelsNot intended for

Pagina 2 - Table of Contents

SPECIFICATIONSGENERATORType ... SynchronousRotor Insulation ...

Pagina 3 - WARNING:

COLD WEATHER KITFor cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes:• Battery Warmer• 4” Junction Box

Pagina 4 - EXPLOSION HAZARDS

GENERATOR AC LEAD CONNECTIONSSee “Voltage Codes”. This generator may be rated at any one of three voltages, either single-phase or three-phase. The el

Pagina 5 - INTRODUCTION

INSTALLATIONRefer to the separate “Installation Guide” supplied with the unit.PREPARATION BEFORE START-UPThe instructions in this section assume that

Pagina 6 - Data Label

• Battery charger connection to 120 VAC.• Communication wires connected between transfer switch and generator (HTS only).• Unit secured to pad.STAR

Pagina 7 - COOLANT RECOMMENDATIONS

GENERATOR CONTROL AND OPERATIONRefer to the appropriate control panel operator’s manual for this unit.OPERATING UNIT WITH MANUAL TRANSFER SWITCHIf the

Pagina 8 - ENGINE PROTECTIVE DEVICES

MAINTENANCE PERFORMED BY SERVICE FACILITIES  Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in the OFF posit

Pagina 9 - FUEL SYSTEM

• Remove oil dipstick and wipe dry with a clean, lint-free cloth.• Install oil dipstick, then remove again.• Oil should be between FULL and ADD mar

Pagina 10 - SPECIFICATIONS

CHANGING ENGINE OILRefer to maintenance performed by service facilities for engine oil and filter change frequencies.Drain the oil while the engine is

Pagina 11 - Figure 1 — Interconnections

MISCELLANEOUS MAINTENANCECLEANING THE GENERATORKeep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen-

Pagina 12 - CONNECTIONS

Standby Generator SetsTable of ContentsSECTION PAGESAFETY RULES ... 1-1INTRODUCTION ...

Pagina 13 - PREPARATION BEFORE START-UP

SERVICE SCHEDULE30 KW - 150 KW STANDBY GAS ENGINE DRIVEN GENERATOR SETSThe following is a recommended maintenance schedule for standby gas engine driv

Pagina 14 - START-UP CHECKLIST

Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com

Pagina 15 - Oper001 Rev. 0 08/05

Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com

Pagina 16 - Oil Fill Cap

Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com

Pagina 17 - OPERATOR CAN PERFORM

TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2.

Pagina 18 - Figure 10.2 – Oil Filter

Standby Generator SetsNotes

Pagina 19 - REPAIR PARTS

Standby Generator SetsNotes

Pagina 21 - Service Schedule

1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 0F6366B 1 XFMR D

Pagina 23

Study these SAFETY RULES carefully before install-ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the un

Pagina 24 - TROUBLESHOOTING GUIDE

5) UL CIRCUIT BREAKER (QJ-2P) A 0F8137 1 COVER QJ 2P FRM CB C 0E7994 - CB 0225A 240V 2P S QJ22 D 0F8136 1 COVER QJ 2P CB DISH E 036261 4

Pagina 26

1 0G0056 1 ROTOR-2390-35KD1 CPL 0G1155 1 ROTOR-2390-35KD1 CPL (G2) 0F9677 1 ROTOR-2390-45KD1 CPL 0G0959 1 ROTOR-2390-45KD1 CPL (G2) 0

Pagina 28

COMPONENTS INCLUDED IN 0G2283D 1 0F1823A 1 ENCL HSB CONTROL PANEL 2 0F3078 1 COVER CONTROL PANEL 3 0F2606 1 HINGE CONTINUOUS H-PANEL 4 036261

Pagina 30

1 0F9517 1 WELDMENT FRAME 2.4L C22 052860 4 NUT FLANGED HEX M12-1.753 052251 5 DAMPENER VIBRATION 40 BLUE4 052257 5 SPACER .49 X .62 X 1.87 PWDR/ZNC5

Pagina 32

1 0F3408B 1 BATTERY TRAY C1 CPL2 0F3411 1 STRAP BATTERY RETAINMENT3 025507 REF WASHER SHAKEPROOF EXT 7/16 STL4 052212 REF SCREW HHC M10-1.25 X 25 G8.8

Pagina 34

• Before performing any maintenance on the gen-erator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the bat

Pagina 35

1 0E6586 1 GASKET BOSCH 32 & 402 0E0519A 1 ADAPTER CARBURETOR W/PVC CONN3 0C8127 1 ELEMENT AIR CLEANER4 052619 4 SCREW HHC M5-0.8 X 20 G8.85 02212

Pagina 37

1 0G0408 1 ENGINE 2.4L MITSUBISHI 4G64 2 046526 3 WASHER LOCK M10 3 039414 4 SCREW HHC M8-1.25 X 35 G8.8 4 0G0149 1 SCREW SHC M14-1.5 X

Pagina 39

1 0F9529 1 WELDMENT RADIATOR SUPPORT 2.4L 2 0F2608 1 RADIATOR 598 X 568 X 49 CPL RH 3 0F5263 1 V-BELT 31/64" X 57-3/8" 4 046526 5 W

Pagina 41

1 026915 2 NIPPLE CLOSE 3/4 X 1.375 2 075580 1 FLANGE FUEL INLET 3 0F6390C 1 REGULATOR ASSY 2.4L (25KW) 0F6390B 1 REGULATOR ASSY 2.4L (

Pagina 43

1 0G0045 (XX) 1 REAR WRAP C2 CPL 2 0C2454 54 SCREW THF M6-1 X 16 N WA Z/JS 3 0F5849 (XX) 2 DOOR C2 4 087233 2 RIVET POP .

Pagina 45

1-3INTRODUCTIONThank you for purchasing this model of the standby generator set product line.Every effort was expended to make sure that the informati

Pagina 46

1 0F9794 2 MUFFLER 7" X 9" X 18-1/2" 2" IN/OUT2 0G0113 1 EXHAUST ELBOW 2 1/4 OD 2 1/2OD3 0G1007 1 BRACKET MUFFLER4 0F2830 2 MUFFLE

Pagina 56

IDENTIFICATION RECORDDATA LABELEvery generator set has a DATA LABEL that contains important information pertinent to the generator. The data label, wh

Pagina 64

1.) C2 UNITS A 0F9832 1 SHIELD CONN BOX C20F9832GGS0R 1 SHIELD CONTROL STAND C2 B 0C2454 3 SCREW THF M6-1 X 16 N WA Z/JS2.) C3 UNITS A 0F9832B

Pagina 65

BackPg001 Rev. A 04/07

Pagina 66

EQUIPMENT DESCRIPTIONThis equipment is a revolving field, alternating cur-rent generator set. It is powered by a gaseous fueled engine operating at 18

Pagina 67

ENGINE PROTECTIVE DEVICESThe standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine

Pagina 68 - BackPg001 Rev. A 04/07

FUEL SYSTEMFUEL REQUIREMENTSThe standby generator may be equipped with one of the following fuel systems:• Natural gas fuel system• Propane vapor (P

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